How to scientifically design and install aluminium compressed air pipes in workshops

The scientific design and installation of aluminium compressed air piping for workshop is very important, here are some suggestions and steps:

   1. DETERMINE THE DEMAND: first of all, the air demand of the workshop should be defined, including air flow, pressure, and number of points demanded. These parameters will determine the size and layout of the piping.

 2.Material selection:Choose the right aluminium alloy piping material, as aluminium alloy is lightweight, corrosion-resistant and easy to install, making it ideal for compressed air piping. Also choose suitable piping connectors and valves.

 3. Piping layout design: design a reasonable piping layout according to the actual situation of the workshop. Take into account the pipeline's conveying distance, height difference, flow direction and other factors to minimise pipeline turns and resistance. Avoid piping elbows close to each other or close to other equipment.

  4. Duct sizing calculations: Calculate appropriate duct sizes based on shop air requirements and expected duct flow rates. Determine duct diameters and thicknesses to ensure adequate flow rates and minimise pressure loss.

  5. Valves and filters:Install appropriate valves and filters in the piping as needed to control airflow and filter out impurities. This will help protect the system equipment and improve the quality of the airflow.

  6. Installation process:During the installation process, ensure that the piping and supports are firm and stable, following the relevant installation codes and standards. Pay attention to the correct installation of valves and connections to ensure that there is no air leakage.

  7. Pressure test: After the installation is completed, a pressure test is carried out to ensure the sealing and stability of the piping system. Through pressure testing, possible air leakage problems can be detected and solved in time.

 8. Regular maintenance:Carry out regular maintenance and cleaning of the pipework system, check whether the pipework connections and valves are functioning properly, and remove accumulated impurities and dirt to ensure proper operation and long-lasting performance of the system.

Finally, ensure that all design and installation work complies with the relevant codes and standards for safety and reliability. If unsure, it is advisable to consult a professional engineer for design and installation.